Izindaba

Embonini yokucubungula insimbi eyigugu, ukusebenza kahle kokukhiqiza kwama-vacuum granulators kuhlobene ngqo nezindleko nezinzuzo zamabhizinisi. Ukuthuthukisa ukusebenza kahle kokukhiqiza kwama-granulators akugcini nje ngokwandisa umkhiqizo, kodwa futhi kunciphisa izindleko zokukhiqiza amayunithi futhi kuthuthukise ukuncintisana kwamabhizinisi emakethe. Lesi sihloko sizohlola izindlela zokwenza ngcono ukusebenza kahle kokukhiqizaama-granulator e-vacuum ensimbi eyigugu.

1.Ukugcinwa nokugcinwa kwemishini

(1) Hlola njalo izingxenye ezibalulekile

Izingxenye eziyinhloko ze-vacuum granulator, njenge-vacuum pump, i-nozzle, uhlelo lokushisa, njll., zidinga ukuhlolwa njalo. Ukusebenza kwe-vacuum pump kuthinta ngqo ukuzinza kwendawo ye-vacuum. Hlola njalo ikhwalithi kanye nobuningi bamafutha e-pump, shintsha izivalo ezigugile ngesikhathi esifanele, futhi uqinisekise ukuthi izinga le-vacuum lihlangabezana nezindinganiso. I-nozzle iyisihluthulelo se-granulation, futhi usayizi wombhobho wayo kanye nezinga lokuguguleka kungathinta ukuma kanye nokufana kwezinhlayiya. Isimo se-nozzle kufanele sihlolwe njalo, futhi ama-nozzle avaliwe noma agugile kufanele ahlanzwe noma ashintshwe ngesikhathi esifanele. Uhlelo lokushisa luhlobene nokuncibilika nokwakheka kwezinto, ukuhlola isimo sokusebenza sezinto zokushisa ukuqinisekisa ukushisa okufanayo kanye nokulawula izinga lokushisa okunembile.

(2) Ukuhlanza imishini

Ngemva kokuqedwa kokukhiqizwa ngakunye, imishini kumele ihlanzwe kahle. Izinto zensimbi eziyigugu ezisele azithinti nje kuphela ikhwalithi yezinhlayiya zomkhiqizo olandelayo, kodwa futhi zingalimaza izingxenye zemishini. Ukusebenzisa izinto zokuhlanza ezikhethekile namathuluzi ukususa ngokuphelele izinsalela zezinto ngaphakathi nangaphandle kwemishini, ukugcina ukuhlanzeka kwayo nokuhlanzeka, kungandisa impilo yemishini ngempumelelo futhi kuthuthukise ukusebenza kahle kokukhiqiza.

2.Ukuthuthukisa amapharamitha enqubo

(1) Ukulawula izinga lokushisa

Izinga lokushisa liyisici esibalulekile esithinta ikhwalithi kanye nokusebenza kahle kwe-granulation. Izinto ezahlukene zensimbi eziyigugu zinamaphuzu ahlukene okuncibilika kanye namazinga okushisa okucubungula afanele. Nquma ukusethwa kwezinga lokushisa eliqondile lezinto ngazinye ngokusebenzisa izivivinyo kanye nokuhlaziywa kwedatha. Ngesikhathi senqubo yokukhiqiza, uhlelo lokulawula izinga lokushisa olunembile kakhulu lusetshenziswa ukuqapha nokulungisa izinga lokushisa ngesikhathi sangempela, ukuqinisekisa ukuthi izinto ziyancibilika futhi zakheke ekushiseni okufanele, kugwenywe ukukhubazeka kwezinhlayiya kanye nokusebenza kahle kokukhiqiza okubangelwa amazinga okushisa aphezulu noma aphansi.

(2) Ukulungiswa kwe-vacuum degree

Izinga le-vacuum elifanele lingaqinisekisa ukwakheka kwezinto endaweni engenawo umoya-mpilo noma ephansi, kuncishiswe ukuxubana kwe-oxidation kanye nokungcola. Lungisa amapharamitha okusebenza ephampu ye-vacuum ngokuya ngezici nezidingo ze-granulation zezinto zensimbi eziyigugu ukuze uthole izinga le-vacuum elifanele. Izinga le-vacuum elidlulele lingandisa ukusetshenziswa kwamandla kanye nomthwalo wemishini, kuyilapho izinga le-vacuum elinganele lingase lingafinyeleli umphumela we-granulation olindelekile. Ngakho-ke, kubalulekile ukuthola iphuzu lokulinganisela phakathi kwezinga le-vacuum kanye nokusebenza kahle kokukhiqiza.

(3) Ukulawulwa kwesilinganiso sokugeleza kwezinto

Izinga lokugeleza kwezinto linquma ijubane lokwakheka kwe-granulation kanye nosayizi wezinhlayiya. Ngokulungisa amapharamitha edivayisi yokondla, izinto zilawulwa ukuthi zingene endaweni yokwakheka kwe-granulation ngokulinganayo nangokuzinzile. Izinga lokugeleza elisheshayo kakhulu lingaholela kusayizi wezinhlayiya ezingalingani, kanti izinga lokugeleza elihamba kancane kakhulu lingathinta ukusebenza kahle kokukhiqiza. Lungiselela izinga lokugeleza kwezinto ngokusekelwe ekusebenzeni kwemishini kanye nezici zezinto ukuqinisekisa inqubo yokwakheka kwe-granulation esebenza kahle futhi ezinzile.

3.Ukuqeqeshwa kokusebenza kwabasebenzi

(1) Ukuqeqeshwa kwamakhono ochwepheshe

Abaqhubi kufanele bathole ukuqeqeshwa kobungcweti ohlelweni, bazijwayeze nesakhiwo, isimiso sokusebenza, kanye nezinqubo zokusebenza kwama-vacuum granulators. Baqonde umthelela wamapharamitha ahlukene ekusebenzeni kahle kwe-granulation futhi bakwazi ukulungisa ngokunembile amapharamitha emishini ngokuya ngezidingo zokukhiqiza. Okuqukethwe kokuqeqeshwa kufanele futhi kufake izindlela zokuxilonga nokuxazulula izinkinga zamaphutha avamile, ukuze abaqhubi bakwazi ukuxazulula izinkinga ngokushesha futhi banciphise isikhathi sokungasebenzi.

(2) Ukuhlakulela Ukuqwashisa Ngokuphepha

Ukuphepha kuyimfuneko yokukhiqiza, futhi kubalulekile ukuqinisa ukuqeqeshwa kokuqwashisa ngokuphepha kwabaqhubi. Qeqesha abaqhubi ukuthi basebenzise kahle imishini yokuzivikela, balandele ngokuqinile izinqubo zokusebenza, futhi bavimbele izingozi zokuphepha ezibangelwa ukusebenza okungafanele. Ngesikhathi esifanayo, kufanele kwenziwe izivivinyo zokuphepha njalo ukuze kuthuthukiswe amakhono okuphendula kwabaqhubi ezimweni eziphuthumayo.

4.Ukuthuthukiswa kwenqubo yokukhiqiza

(1) Isigaba sokulungiselela izinto

Phatha kusengaphambili izinto zokusetshenziswa zensimbi eyigugu kusengaphambili, njengokususa ukungcola, ukomisa, njll., ukuqinisekisa ukuthi izinto ezingena kwi-granulator ziyahlangabezana nezidingo zokukhiqiza. Hlela ngokufanele ukugcinwa nokuphathwa kwezinto, unciphise isikhathi sokulinda izinto, futhi uthuthukise ukuqhubeka kokukhiqiza.

(2) Ukwakhiwa kohlelo lokukhiqiza

Thuthukisa uhlelo lokukhiqiza olunengqondo ngokwesayensi olusekelwe esidingweni semakethe kanye nesimo se-oda. Gwema izinguquko ezivame kakhulu kumamodeli omkhiqizo kanye nezinqubo zokukhiqiza ukuze unciphise isikhathi sokulungisa amaphutha emishini. Hlela amaqoqo okukhiqiza kanye nesikhathi sokukhiqiza ngokufanele, sebenzisa ngokugcwele isikhathi sokusebenza kwemishini, futhi uthuthukise ukusebenza kahle kokukhiqiza.

5.Isiphetho

Ukuthuthukisa ukusebenza kahle kokukhiqiza kwensimbi eyiguguama-granulator e-vacuumkuyiphrojekthi ehlelekile edinga ukuqala ezicini eziningi njengokugcinwa kwemishini, ukulungiswa kwamapharamitha enqubo, ukuqeqeshwa kokusebenza kwabasebenzi, kanye nokwenza ngcono inqubo yokukhiqiza. Ngokuthatha lezi zinyathelo ezingenhla, akugcini nje ngokuthuthukiswa kokusebenza kahle kwe-granulator, kodwa nekhwalithi yomkhiqizo ingathuthukiswa, izindleko zokukhiqiza zingancishiswa, futhi izinzuzo ezinkulu zomnotho zingadalwa ebhizinisini. Ekukhiqizeni kwangempela, amabhizinisi kufanele aqhubeke nokuhlola nokuthuthukisa ngokwesimo sawo sangempela, futhi athole uhlelo lokwenza ngcono olufanele kakhulu wona.