Izindaba

Izinsimbi eziyigugu zidlala indima ebaluleke kakhulu embonini yesimanje, ubucwebe, ukutshalwa kwezimali kwezezimali, nakweminye imikhakha. Njengesisetshenziswa esibalulekile sokucubungula izinto zokusetshenziswa zensimbi eziyigugu zibe yizinhlayiya ezijwayelekile, ukukhethwa kwe-vacuum granulator yensimbi eyigugu kuthinta ngqo ukusebenza kahle kokukhiqiza, ikhwalithi yomkhiqizo, kanye nezinzuzo zezomnotho zamabhizinisi. Lesi sihloko sizohlola ngokuningiliziwe ukuthi ungakhetha kanjani okufanelei-vacuum granulatoryezinsimbi eziyigugu, ehlinzeka ngereferensi ephelele yabasebenzi abafanelekile.

1, Cacisa izimfuneko zokukhiqiza

(1) Izidingo zekhono

Amabhizinisi adinga ukunquma umthamo odingekayo wokukhiqiza wama-granulator ngokusekelwe kumthamo we-oda lemakethe yawo kanye nesikali sokukhiqiza. Isibonelo, ibhizinisi elikhulu lokucubungula ubucwebe elinomthamo we-oda wansuku zonke wezinkulungwane zobucwebe bensimbi obuyigugu lidinga i-granulator enamandla okukhiqiza aphezulu, njengemishini ekhipha amashumi amakhilogremu ngehora noma ngaphezulu, ukuze ihlangabezane nesidingo sokukhiqiza okuqhubekayo. Ama-workshops amancane noma ama-laboratories angase abe namandla okukhiqiza amakhilogremu amaningana ngehora, okwanele.

(2) Usayizi wezinhlayiya

Izinkambu ezihlukene zohlelo zinezidingo ezihlukene zokucaciswa kwezinhlayiya zensimbi eziyigugu. Embonini ye-elekthronikhi, izinhlayiya zensimbi eziyigugu ezisetshenziselwa ukukhiqiza ama-chip zingadinga ukunemba ngosayizi we-micrometer futhi zifane; Ekukhiqizeni amabha egolide okutshalwa kwezimali, usayizi wezinhlayiyana mkhulu ngokuqhathaniswa futhi uvumela ukubekezelelana kosayizi othile, njengosayizi wezinhlayiyana ohambisana nezisindo ezijwayelekile ezifana negremu elingu-1, amagremu angu-5, no-10 amagremu.

2, Ukucatshangelwa kwemingcele yezobuchwepheshe eyinhloko

(1) Iziqu ze-vacuum

Idigri ephezulu ye-vacuum inganciphisa ngempumelelo i-oxidation kanye nokufakwa kwegesi kwezinsimbi eziyigugu ngesikhathi senqubo yokuhlanganisa. Ngokuvamile, ukukhiqizwa kwezinhlayiya zensimbi eziyigugu ezisezingeni eliphakeme, i-vacuum degree kufanele ifinyelele ku-10.⁻³kuye 10⁻⁵ama-pascals. Isibonelo, ekukhiqizeni izinhlayiya zensimbi eziyigugu ezihlanzekile kakhulu ezifana ne-platinum ne-palladium, i-vacuum ephansi ingase iholele ekwakhiweni kwamafilimu e-oxide ebusweni bezinhlayiya, okuthinta ukuhlanzeka kwabo nokusebenza kokucubungula okulandelayo.

(2) Ukunemba kokulawula izinga lokushisa

Ukulawula izinga lokushisa okunembile kubalulekile ukuze kuqinisekiswe ikhwalithi yokubumba izinhlayiyana. Ngesikhathi se-granulation yegolide, ukuchezuka kwezinga lokushisa kufanele kulawulwe ngaphakathi± 5 ℃. Uma izinga lokushisa liphezulu kakhulu, lingase libangele amaconsi ensimbi abe mncane kakhulu futhi akhe ngendlela engavamile; Uma izinga lokushisa liphansi kakhulu, kungase kubangele uketshezi oluncane lwensimbi futhi kuvimbele ukwakheka kwezinhlayiya ezibushelelezi.

(3) Uhlelo lokulawula ukucindezela

Ukulawula ukucindezela okuzinzile kungaqinisekisa ukukhishwa okufanayo kanye nokubunjwa kwamaconsi ensimbi. Isibonelo, ngokusebenzisa izinzwa zengcindezi yokunemba okuphezulu kanye namadivayisi okulawula ingcindezi ehlakaniphile, ukushintshashintsha kwengcindezi kungalawulwa phakathi kwebanga elincane kakhulu, kuqinisekiswe ukuhambisana kwekhwalithi nokuma kwezinhlayiyana ngayinye.

3, Impahla yezisetshenziswa kanye nomklamo wesakhiwo

(1）Imininingwane yengxenye yokuxhumana

Ngenxa yenani eliphezulu kanye nezakhiwo zamakhemikhali eziyingqayizivele zezinsimbi eziyigugu, izakhi zegranulator ezithinta izinsimbi eziyigugu kufanele zenziwe ngezinto ezihlanzekile nezimelana nokugqwala. I-graphite yokuhlanzeka okuphezulu noma izinto ze-ceramic zingasetshenziswa njengezinsimbi zokugwema ukungcoliswa kwensimbi; I-nozzle ingenziwa ngezinto ezikhethekile ze-alloy ukuqinisekisa ukumelana nokushisa okuphezulu, ukumelana nokugqoka, futhi akukho ukusabela kwamakhemikhali ngezinsimbi eziyigugu.

(2）Ukuhluzeka kwesakhiwo

Isakhiwo semishini kufanele kube lula ukusebenza, ukunakekela, nokuhlanza. Isibonelo, ukwamukela idizayini ye-nozzle ekhiphekayo kwenza kube lula ukushintshwa lapho kukhiqizwa izinhlayiya zezimpawu ezihlukene; Isakhiwo sonke kufanele sihlangane, sinciphise umkhondo, kodwa ngesikhathi esifanayo siqinisekise ukuthi ingxenye ngayinye inesikhala esanele sokukhipha ukushisa nokunyakaza kwemishini, njengokuhlelwa kwamamotho, amadivaysi okudlulisa, njll. kufanele kube okunengqondo.

4, Amasistimu wokuzenzakalela nokulawula

(1) Iziqu ze-automation

I-granulator esebenza ngokuzenzakalelayo inganciphisa ukungenelela okwenziwa ngesandla, ithuthukise ukusebenza kahle kokukhiqiza kanye nokuzinza kwekhwalithi yomkhiqizo. Isibonelo, izinto zokusebenza ezinokuphakela okuzenzakalelayo, ukulawulwa kwezinga lokushisa okuzenzakalelayo nokucindezela, ukuhlolwa kwezinhlayiyana okuzenzakalelayo kanye nemisebenzi yokuqoqa kunganciphisa izinkinga zekhwalithi ezibangelwa amaphutha okusebenza komuntu kuyilapho kunciphisa izindleko zabasebenzi. Ama-granulator athuthukile angafinyelela ukukhiqiza okungahleliwe okungamahora angama-24 ngezinhlelo ezisethiwe.

(2) Imisebenzi yesistimu yokulawula

Uhlelo lokulawula kufanele lube nesixhumi esibonakalayo esinembile ukuze opharetha basethe amapharamitha futhi baqaphe. Ngesikhathi esifanayo, inokuxilongwa kwephutha kanye nemisebenzi ye-alamu. Lapho okokusebenza kuhlangabezana nezinkinga ezifana nezinga lokushisa elingavamile, ukuncipha komfutho, ukwehluleka komshini, njll., kungakhipha i-alamu ngokushesha futhi kubonise indawo kanye nembangela yephutha, kwenze kube lula kubasebenzi bokulungisa ukuthi bathole ngokushesha futhi baxazulule inkinga. Isibonelo, ngokusebenzisa isistimu yokulawula ye-PLC, ukulawula okunembile nokuqapha kwesikhathi sangempela kwezigaba ezihlukahlukene zokusebenza ze-granulator kungafinyelelwa.

5, Isevisi yesondlo kanye emva kokuthengisa

(1) Ukulondolozeka

Ukunethezeka kokugcinwa kwezinto zokusebenza kubonakala ezinhlobonhlobo zezingxenye kanye nokuba lula kokugcinwa. Isibonelo, ngokusebenzisa izingxenye ezijwayelekile, izinto zokusebenza zingashintshwa ngokushesha uma kwenzeka ukungasebenzi kahle; Idizayini yesakhiwo sezisetshenziswa kufanele yenze kube lula ukunakekelwa kwangaphakathi ngabasebenzi abalungisayo, njengokugcina izimbobo zokuhlola ezanele kanye nokwamukela imiqondo yedizayini eyimojuli.

(2) Ngemuva kwekhwalithi yesevisi yokuthengisa

Ukukhetha umkhiqizi onegama elihle lesevisi yangemuva kokuthengisa kubalulekile. Abakhiqizi kufanele bakwazi ukuhlinzeka ngosizo lobuchwepheshe olufika ngesikhathi, njengokuphendula nokuhlinzeka ngezixazululo phakathi namahora angama-24 uma kwenzeka kungasebenzi impahla; Izinsizakalo ezijwayelekile zokulungisa izinto zokusebenza, ezifana nokuhlolwa okuphelele nokulungisa amaphutha amathuluzi njalo ngekota noma njalo ezinyangeni eziyisithupha; Futhi unikeze izingxenye eziyisipele ezanele ukuze kuqinisekiswe ukuthi okokusebenza kungashintshwa ngesikhathi ngesikhathi sokusebenza isikhathi eside ngenxa yokuguga nokuklebhuka kwezingxenye, ngaphandle kokuthikameze inqubekelaphambili yokukhiqiza.

6, Ukuhlaziywa kwenzuzo yezindleko

(1）Izindleko zokuthengwa kwempahla

Kunomehluko omkhulu wamanani phakathi kwama-vacuum granulator ensimbi ehlukahlukene emikhiqizo ehlukene, amamodeli, nokucushwa. Ngokuvamile, izinto zokusebenza ezinemisebenzi ethuthukisiwe, umthamo omkhulu wokukhiqiza, nezinto ezinhle kakhulu zibiza kakhulu. Amabhizinisi adinga ukwenza ukukhetha ngokusekelwe kubhajethi yawo, kodwa awakwazi ukuthembela enanini njengowodwa umbandela. Kufanele bacabangele ukusebenza kahle kanye nekhwalithi yemishini ngokugcwele. Isibonelo, i-vacuum granulator yensimbi eyigugu esezingeni eliphezulu esezingeni eliphezulu ingase ibize amakhulu ezinkulungwane noma izigidi zama-yuan, kuyilapho okokusebenza okukhiqizwe ekhaya okuphakathi kuya kwesisezingeni eliphansi kungase kusuke kumashumi ezinkulungwane kuya kumakhulu ezinkulungwane zama-yuan.

(2）izindleko zokusebenza

Izindleko zokusebenza zifaka ukusetshenziswa kwamandla, ukwehla kwenani lemishini, izindleko zokuyilungisa, njll. Isibonelo, ama-granulator asebenzisa amandla aphezulu azonyusa izindleko zikagesi wenkampani ngesikhathi sokusebenza isikhathi eside; Izindleko zokwehla kwezisetshenziswa zihlobene nenani lokuthenga lasekuqaleni kanye nempilo yesevisi yesisetshenziswa; Ukugcinwa okuvamile nokushintshwa kwezingxenye nakho kuyingxenye yezindleko zokusebenza. Amabhizinisi adinga ukuhlola ngokucophelela zonke izindleko zemishini ngesikhathi sesevisi yawo futhi akhethe imikhiqizo enezindleko eziphakeme.

isiphetho

Ukukhetha okulungilei-vacuum granulator yensimbi eyigugukudinga ukucatshangelwa okuphelele kwezinto eziningi ezifana nezidingo zokukhiqiza, imingcele yezobuchwepheshe, izinto zemishini nezakhiwo, izinga lokuzenzakalela, ukugcinwa kanye nesevisi yangemuva kokuthengisa, kanye nokusebenza kahle kwezindleko. Enqubweni yokukhetha, amabhizinisi kudingeka abe nokuqonda okujulile kwesimo nezidingo zawo zokukhiqiza, enze ucwaningo oluningiliziwe, ukuqhathanisa, nokuhlola okokusebenza okuvela kubakhiqizi abahlukene namamodeli, futhi enze nokuhlola endaweni kanye nokukhiqizwa kwesivivinyo, ukuze khetha i-vacuum granulator yensimbi eyigugu ehlangabezana kangcono nezidingo zayo zokukhiqiza, enezindleko eziphakeme kakhulu, kanye nesevisi eqinisekisiwe yangemva kokuthengisa, ebeka isisekelo esiqinile sokukhiqiza okuphumelelayo nezinzile ibhizinisi.