Emkhakheni wokucubungula insimbi eyigugu, imishini yokuncibilikisa igolide nesiliva ivelele ngokusebenza kwayo okuhle kakhulu kanye nezindlela zokusebenza eziphumelelayo, iba yimishini ekhethwayo ngabaningi abangochwepheshe. Ihlanganisa ubuchwepheshe bokushisa bokufakelwa obuthuthukisiwe kanye nohlelo lokulawula izinga lokushisa olunembile, ihlinzeka ngesisombululo esisebenzayo nesisezingeni eliphezulu sokuncibilikisa izinsimbi eziyigugu njengegolide nesiliva.
umshini wokuncibilikisa igolide nesiliva
1、Umgomo wokushisa we-induction ubeka isisekelo sokusebenza kahle kakhulu
Umshini wokuncibilikisa igolide nesiliva usebenzisa isimiso sokufakwa kwe-electromagnetic ukuze kufezwe ukushisa okusheshayo kwezinsimbi. Lapho ugesi oshintshashintshayo udlula kukhoyili yokufakwa, kukhiqizwa insimu yamagnetic eshintshashintshayo, bese kukhiqizwa ugesi oshintshashintshayo ngaphakathi kwezinto zegolide nesiliva zensimbi ensimini yamagnetic ngenxa yokufakwa kwe-electromagnetic. Lawa mandla okushisa ashisa insimbi ngokwayo ngokushesha, ngaleyo ndlela efinyelela injongo yokuncibilikisa. Le ndlela yokushisa inezinzuzo ezibalulekile uma kuqhathaniswa nezindlela zokushisa zendabuko njengokushisa ilangabi. Ingakhuphula izinga lokushisa lensimbi ngokushesha liye endaweni yalo yokuncibilikisa ngesikhathi esifushane, ifinyeze kakhulu umjikelezo wokuncibilikisa futhi ithuthukise ukusebenza kahle kokukhiqiza. Isibonelo, lapho kucutshungulwa inani elithile lezinto zokusetshenziswa zegolide, umshini wokuncibilikisa i-induction ungawuncibilikisa ngemizuzu embalwa nje, kuyilapho ukushisa ilangabi kungathatha isikhathi eside izikhathi eziningana, futhi amandla angasebenza ngokunembile ensimbini ngokwayo ngesikhathi senqubo yokushisa, anciphise ukulahlekelwa kwamandla okungadingekile futhi afinyelele imiphumela ebalulekile yokonga amandla.
2、Ukulawula izinga lokushisa okunembile kuqinisekisa ikhwalithi ehambisanayo
Ukucutshungulwa kwezinsimbi eziyigugu kudinga ukulawulwa kokushisa okunembile kakhulu, futhi ngisho nokuphambuka okuncane kokushisa kungathinta ubumsulwa bensimbi kanye nekhwalithi yomkhiqizo wokugcina. Umshini wokuncibilikisa wegolide nesiliva ufakwe uhlelo lokulawula izinga lokushisa oluthuthukisiwe, oluqapha izinga lokushisa ngaphakathi kwesithando ngesikhathi sangempela ngokusebenzisa izinzwa zokushisa ezinembile kakhulu futhi lunikeze impendulo ohlelweni lokulawula, ngaleyo ndlela kufezwe ukulungiswa kokushisa okunembile. Lapho kuncibilikiswa izinsimbi zegolide nesiliva, izinga lokushisa lingalawulwa ngokuzinzile ngaphakathi kobubanzi obuncane kakhulu bokuguquguquka, kuqinisekiswe ukusatshalaliswa okufanayo kwezingxenye ze-alloy, kugwenywe ukuhlukaniswa kwensimbi okubangelwa ukushisa ngokweqile kwendawo noma ukupholisa okungaphansi, futhi kuqinisekiswe ukuthi iqoqo ngalinye lemikhiqizo yensimbi eyigugu ecutshungulwayo linekhwalithi ezinzile nehle kakhulu. Kungakhathaliseki ukuthi ubulukhuni, umbala, noma ubumsulwa, zingahlangabezana nezindinganiso eziqinile zemboni kanye nezidingo zamakhasimende.
3、Kulula ukuyisebenzisa, iphephile futhi ithembekile ngasikhathi sinye
(1) Izinyathelo zokusebenza
Isigaba sokulungiselela: Ngaphambi kokusebenzisa umshini wokuncibilikisa igolide nesiliva, kufanele kuhlolwe ngokuphelele imishini ukuqinisekisa ukuthi ikhoyili yokungenisa, uhlelo lokupholisa, isekethe kagesi nezinye izingxenye zivamile futhi azinawo amaphutha. Phatha kusengaphambili izinto zokusetshenziswa zegolide nesiliva ezidinga ukuncibilikiswa, ususe ukungcola, uzinqume zibe osayizi abafanele, bese uzikala futhi uzibhale phansi ngokunembile. Ngesikhathi esifanayo, lungisa i-crucible efanele bese uyibeka esithandweni sesithando sokuncibilikisa, uqinisekise ukuthi i-crucible ifakwe kahle.
Izilungiselelo zokuvula kanye nepharamitha: Xhuma ugesi, vula uhlelo lokulawula lomshini wokuncibilikisa, bese usetha amandla okushisa ahambisanayo, isikhathi sokuncibilikisa, izinga lokushisa eliqondiwe kanye neminye imingcele esibonakalayo sokusebenza ngokuya ngohlobo nesisindo sensimbi encibilikisiwe. Isibonelo, lapho kuncibilikiswa igolide elicwengekile elingu-99.9%, izinga lokushisa libekwa cishe ku-1064.℃futhi amandla alungiswa ngokufanele ngokwenani legolide ukuqinisekisa inqubo yokuncibilika ebushelelezi.
Inqubo yokuncibilikisa: Ngemva kokuqala uhlelo lokushisa, umqhubi udinga ukuqapha ngokucophelela isimo ngaphakathi kwesithando sokuncibilikisa kanye nemingcele yokusebenza kwemishini. Njengoba izinga lokushisa likhuphuka, izinto zokusetshenziswa zegolide nezesiliva ziyancibilika kancane kancane. Ngalesi sikhathi, isimo sokuncibilika kwensimbi singabonwa ngamafasitela okubuka noma imishini yokuqapha ukuqinisekisa ukuthi insimbi incibilike ngokuphelele ibe yisimo soketshezi esifanayo. Ngesikhathi senqubo yokuncibilikisa, uhlelo lokupholisa lwemishini luzosebenza ngesikhathi esifanayo ukuqinisekisa ukuthi izingxenye ezibalulekile ezifana nama-induction coil zingasebenza ngokujwayelekile ezindaweni ezinokushisa okuphezulu futhi zivimbele ukulimala ngokweqile.
Ukubumba okubunjiwe:Ngemva kokuba insimbi incibilike ngokuphelele futhi ifinyelele izinga lokushisa nesimo esilindelekile, sebenzisa amathuluzi ochwepheshe ukuze uthele ngokucophelela insimbi ewuketshezi esikhumbeni esilungiselelwe kusengaphambili sokubumba. Ngesikhathi senqubo yokubumba, kufanele kunakwe ukulawula ijubane lokubumba kanye ne-engeli ukuqinisekisa ukuthi uketshezi lwensimbi lugcwalisa ngokulinganayo umgodi wesikhunta, kugwenywe amaphutha anjengokubhoboka kanye nokuncibilika, ngaleyo ndlela kutholakale imikhiqizo yensimbi eyigugu esezingeni eliphezulu.
Ukuvala nokuhlanza:Ngemva kokuthi umsebenzi wokuncibilikisa nokukhipha usuqediwe, qala uvale uhlelo lokushisa bese uvumela isithando sokuncibilikisa siphole ngokwemvelo isikhathi esithile. Ngemva kokuba izinga lokushisa lehle laya ezingeni eliphephile, vala amandla, uhlelo lokupholisa, kanye neminye imishini ehambisanayo. Hlanza ukungcola okusele kanye nezitsha ezifakwe esithandweni ukuze ulungiselele umsebenzi olandelayo wokuncibilikisa.
(2) Ukusebenza kokuphepha
Umklamo womshini wokuncibilikisa igolide nesiliva ongeniswayo ucabangela ngokugcwele izici zokuphepha zokusebenza. Unezindlela eziningi zokuvikela ukuphepha, njengokuvikela ugesi ngokweqile, ukuvikela ugesi ngokweqile, ukuvikela ukushisa ngokweqile, njll. Lapho umshini uhlangabezana nogesi ongajwayelekile, ugesi, noma izinga lokushisa eliphezulu, uzonqamula ngokuzenzakalelayo ukunikezwa kwamandla ukuvimbela umonakalo wemishini kanye nezingozi zokuphepha. Ngesikhathi esifanayo, ukwakheka kwemishini kwenziwa ngezinto ezivikela ukushisa kanye nezingashisi umlilo, okunciphisa ngempumelelo ingozi yokusha komqhubi. Ngesikhathi sokusebenza, umqhubi ugcina ibanga elithile eliphephile ukusuka endaweni yokuncibilikisa eshisa kakhulu, futhi ukusebenza kude kwenziwa ngohlelo lokulawula oluzenzakalelayo, okuqinisekisa ukuphepha komuntu siqu futhi kwenza yonke inqubo yokucubungula isebenze kahle, iphephile, futhi ithembeke.
(3) Ukusebenza kokuphepha
Umklamo womshini wokuncibilikisa igolide nesiliva ongeniswayo ucabangela ngokugcwele izici zokuphepha zokusebenza. Unezindlela eziningi zokuvikela ukuphepha, njengokuvikela ugesi ngokweqile, ukuvikela ugesi ngokweqile, ukuvikela ukushisa ngokweqile, njll. Lapho umshini uhlangabezana nogesi ongajwayelekile, ugesi, noma izinga lokushisa eliphezulu, uzonqamula ngokuzenzakalelayo ukunikezwa kwamandla ukuvimbela umonakalo wemishini kanye nezingozi zokuphepha. Ngesikhathi esifanayo, ukwakheka kwemishini kwenziwa ngezinto ezivikela ukushisa kanye nezingashisi umlilo, okunciphisa ngempumelelo ingozi yokusha komqhubi. Ngesikhathi sokusebenza, umqhubi ugcina ibanga elithile eliphephile ukusuka endaweni yokuncibilikisa eshisa kakhulu, futhi ukusebenza kude kwenziwa ngohlelo lokulawula oluzenzakalelayo, okuqinisekisa ukuphepha komuntu siqu futhi kwenza yonke inqubo yokucubungula isebenze kahle, iphephile, futhi ithembeke.
4、Ukuzivumelanisa nezimo kwemvelo kanye nokulula kokulungisa
(1) Ukuzivumelanisa nezimo kwemvelo
Izidingo zendawo yokusebenza yemishini yokuncibilikisa igolide nesiliva zikhululekile, futhi zingakwazi ukuzivumelanisa nobubanzi obuthile bokushisa, umswakama, kanye nezimo zokuphakama. Kungakhathaliseki ukuthi kusezindaweni ezisenyakatho ezomile noma ezindaweni eziseningizimu ezinomswakama, uma nje isebenza ngaphansi kwezimo zemvelo zezimboni ezivamile, ingasebenza ngokuqina ngaphandle kokwehluleka okuvamile noma ukuwohloka kokusebenza okuphawulekayo ngenxa yezici zemvelo, okuhlinzeka lula kumabhizinisi okucubungula insimbi eyigugu kuzo zonke izifunda.
(2) Gcina ukunethezeka
Ukwakheka kwesakhiwo semishini kuncane futhi kuyafaneleka, futhi ingxenye ngayinye kulula ukuyihlukanisa nokuyishintsha, okwenza kube lula emsebenzini wokulungisa wansuku zonke. Isibonelo, amakhoyili okungenisa enziwe ngezinto ezisezingeni eliphezulu ezingamelana nokushisa okuphezulu futhi anempilo ende yenkonzo. Kodwa-ke, uma onakele ngemva kokusetshenziswa isikhathi eside, abasebenzi bokulungisa bangazishintsha ngokushesha ngamakhoyili amasha besebenzisa amathuluzi alula ngaphandle kwesidingo sokuhlukaniswa okuyinkimbinkimbi nezinqubo zokufaka. Ngesikhathi esifanayo, uhlelo lokulawula lwemishini lunomsebenzi wokuzixilonga ngamaphutha, ongabonisa ulwazi lwamaphutha ngendlela efika ngesikhathi nangendlela enembile, usize abasebenzi bokulungisa bathole izinkinga ngokushesha futhi bazilungise, banciphise isikhathi sokungasebenzi kwemishini, banciphise izindleko zokulungisa, futhi bathuthukise ukusebenza kahle kokukhiqiza kwebhizinisi.
Ngamafuphi, iumshini wokuncibilikisa igolide nesiliva, ngobuchwepheshe bayo bokushisa bokungenisa obusebenzayo, uhlelo lokulawula izinga lokushisa olunembile, inqubo yokusebenza elula nephephile, ukuzivumelanisa nezimo okuhle kwemvelo, kanye nezici zokulungisa ezilula, ihlangabezana ngokugcwele nezidingo zemboni yokucubungula insimbi eyigugu yokukhiqiza ikhwalithi ephezulu nokusebenza kahle. Akungabazeki ukuthi iyimishini ekhethwayo yokucubungula insimbi eyigugu, enikeza ukwesekwa okuqinile kwezobuchwepheshe kanye nesiqinisekiso samabhizinisi okucubungula insimbi eyigugu emncintiswaneni omkhulu wemakethe, esiza amabhizinisi ukudala izinzuzo ezinkulu kwezomnotho nakwezenhlalo, kanye nokukhuthaza intuthuko yemboni yonke yokucubungula insimbi eyigugu iye esiqondisweni sesimanje nesihlakaniphile.
Isikhathi sokuthunyelwe: Disemba-26-2024
