Izindaba

Emkhakheni wokucubungula insimbi eyigugu, imishini yokuncibilikisa igolide nesiliva igqama ngokusebenza kwayo okuhle kakhulu kanye nezindlela zokusebenza eziphumelelayo, iba yimishini ekhethwa odokotela abaningi. Ihlanganisa ubuchwepheshe bokushisisa obusezingeni eliphezulu kanye nesistimu yokulawula izinga lokushisa enembile, ihlinzeka ngesixazululo esisebenza kahle nesisezingeni eliphezulu sokuncibilika kwezinsimbi eziyigugu njengegolide nesiliva.

umshini wokuncibilikisa wegolide nesiliva

1,Umgomo wokushisisa ongeniswayo ubeka isisekelo sokusebenza kahle okuphezulu

Umshini wokuncibilikisa induction yegolide nesiliva usebenzisa umgomo wokungeniswa kwe-electromagnetic ukuze kuzuzwe ukushisisa okusheshayo kwezinsimbi. Lapho ihora elishintshanayo lidlula ikhoyili yokungeniswa, kukhiqizwa inkambu kazibuthe eshintshanayo, futhi ama-eddy currents akhiqizwa ngaphakathi kwezinto zensimbi zegolide nezesiliva endaweni kazibuthe ngenxa yokungeniswa kukazibuthe. Lawa ma-eddy currents ashisa ngokushesha insimbi ngokwayo, ngaleyo ndlela afeze injongo yokuncibilika. Le ndlela yokushisa inezinzuzo ezibalulekile uma kuqhathaniswa nezindlela zokushisa zendabuko ezifana nokushisa ilangabi. Ingakwazi ukuphakamisa ngokushesha izinga lokushisa kwensimbi endaweni yayo yokuncibilika ngesikhathi esifushane, inciphise kakhulu umjikelezo wokuncibilika futhi ithuthukise ukusebenza kahle kokukhiqiza. Isibonelo, lapho ucubungula inani elithile lezinto eziluhlaza zegolide, umshini wokuncibilikisa we-induction ungawuncibilikisa emaminithini ambalwa nje, kuyilapho ukushisa ilangabi kungase kuthathe izikhathi eziningana isikhathi eside, futhi amandla angakwazi ukusebenza ngokunembile ensimbi ngokwayo ngesikhathi sokushisa, ukunciphisa ukulahlekelwa kwamandla okungadingekile kanye nokuzuza imiphumela ebalulekile yokonga amandla.

2,Ukulawula izinga lokushisa okunembile kuqinisekisa ikhwalithi engaguquki

Ukucutshungulwa kwezinsimbi eziyigugu kudinga ukulawulwa kwezinga lokushisa okunembe kakhulu, futhi ngisho nokuchezuka okuncane kwezinga lokushisa kungathinta ukuhlanzeka kwensimbi kanye nekhwalithi yomkhiqizo wokugcina. Umshini wokuncibilikisa induction yegolide nesiliva ufakwe uhlelo oluthuthukisiwe lokulawula izinga lokushisa, eliqapha izinga lokushisa ngaphakathi kwesithando ngesikhathi sangempela ngokusebenzisa izinzwa zokushisa ezinembayo eziphezulu futhi linikeze impendulo ohlelweni lokulawula, ngaleyo ndlela kuzuzwe ukulungiswa okunembile kwezinga lokushisa. Lapho kuncibilika ama-alloys egolide nesiliva, izinga lokushisa lingalawuleka ngokuzinzile phakathi kwebanga elincane kakhulu lokuguquguquka, liqinisekise ukusatshalaliswa okufanayo kwezingxenye zengxubevange, kugwenywe ukuhlukaniswa kwensimbi okubangelwa ukushisa okweqile kwendawo noma ukupholisa kancane, nokuqinisekisa ukuthi iqoqo ngalinye lemikhiqizo yensimbi eyigugu ecutshungulwayo izinzile futhi izinga elihle kakhulu. Noma ngabe ubulukhuni, umbala, noma ubumsulwa, bangahlangabezana nezindinganiso eziqinile zezimboni kanye nezidingo zamakhasimende.

3,Kulula ukusebenza futhi iphephile futhi inokwethenjelwa ngesikhathi esifanayo

(1) Izinyathelo zokusebenza

Isigaba sokulungiselela: Ngaphambi kokusebenzisa umshini wokuncibilikisa wegolide nesiliva, ukuhlolwa okuphelele kwezinto zokusebenza kufanele kwenziwe ukuze kuqinisekiswe ukuthi ikhoyili yokungeniswa, uhlelo lokupholisa, isifunda sikagesi nezinye izakhi zivamile futhi azinawo amaphutha. Phatha kusengaphambili izinto zokusetshenziswa zegolide nezesiliva okudingeka zincibilikiswe, susa ukungcola, uzisike zibe osayizi abafanele, futhi uzikale ngokunembile futhi uzirekhode. Ngesikhathi esifanayo, lungiselela i-crucible efanelekile futhi uyibeke esithandweni somlilo esincibilikayo, uqinisekise ukuthi i-crucible ifakwe ngokuphepha.

Izilungiselelo zokuvula kanye nepharamitha: Xhuma ukunikezwa kwamandla, vula uhlelo lokulawula lomshini oncibilikayo, bese usetha amandla okushisa ahambisanayo, isikhathi sokuncibilika, izinga lokushisa eliqondiwe kanye neminye imingcele kusixhumi esibonakalayo sokusebenza ngokusho kohlobo nesisindo sensimbi encibilikisiwe. Isibonelo, lapho kuncibilika igolide elimsulwa elingu-99.9%, izinga lokushisa libekwa cishe ku-1064℃futhi amandla alungiswa ngokufanele ngokwenani legolide ukuze kuqinisekiswe inqubo yokuncibilika ebushelelezi.

Inqubo yokuncibilika: Ngemva kokuqala uhlelo lokushisa, opharetha udinga ukuqapha ngokucophelela isimo ngaphakathi kwesithando somlilo esincibilikayo kanye nemingcele yokusebenza yemishini. Njengoba izinga lokushisa likhuphuka, izinto zokusetshenziswa zegolide nezesiliva ziyancibilika kancane kancane. Ngalesi sikhathi, ukuncibilika kwensimbi kungabonwa ngokusebenzisa amafasitela okubuka noma izinto zokuqapha ukuze kuqinisekiswe ukuthi insimbi incibilika ngokuphelele ibe yisimo se-liquid esifanayo. Phakathi nenqubo yokuncibilikisa, isistimu yokupholisa yezinto zokusebenza izosebenza ngokuvumelanayo ukuze kuqinisekiswe ukuthi izingxenye ezibalulekile ezifana namakhoyili e-induction zingasebenza ngokujwayelekile ezindaweni ezishisa kakhulu futhi zivikele umonakalo wokushisa ngokweqile.

Ukubunjwa kokusakaza:Ngemva kokuba insimbi isincibilike ngokuphelele futhi ifinyelela izinga lokushisa elilindelekile nesimo, sebenzisa amathuluzi ochwepheshe ukuze uthele ngokucophelela insimbi ewuketshezi ibe isikhunta esilungiselelwe ngaphambili sokubunjwa kokubunjwa. Phakathi nenqubo yokuphonsa, kufanele kuqashelwe ekulawuleni ijubane lokuphonsa kanye ne-engeli ukuze kuqinisekiswe ukuthi uketshezi lwensimbi lugcwalisa ngokulinganayo umgodi wokubumba, ukugwema amaphutha anjengokuqina nokushwabana, futhi ngaleyo ndlela kutholwe imikhiqizo yensimbi eyigugu yekhwalithi ephezulu.

Ukuvala nokuhlanza:Ngemva kokuqedwa komsebenzi wokuncibilikisa nokuphonsa, qala ngokuvala uhlelo lokushisisa futhi uvumele isithando somlilo siphole ngokwemvelo isikhathi esithile. Ngemva kokuba izinga lokushisa lehla liye ebangeni eliphephile, vala amandla, isistimu yokupholisa, nezinye izinto ezisetshenziswayo. Hlanza ukungcola okusele kanye neziphambano esithandweni ukuze ulungiselele umsebenzi wokuncibilikisa olandelayo.

(2) Ukusebenza kwezokuphepha

Idizayini yomshini wokuncibilikisa igolide nesiliva icabangela ngokugcwele izici zokuphepha zokusebenza. Inezindlela eziningi zokuvikela ukuphepha, ezifana nokuvikela i-overcurrent, ukuvikelwa kwe-overvoltage, ukuvikela ukushisa ngokweqile, njll. Uma okokusebenza kuthola imanje okungavamile, i-voltage, noma izinga lokushisa eliphezulu, kuzonqamula ukunikezwa kwamandla ngokuzenzakalela ukuze kuvinjelwe ukulimala kwemishini kanye nezingozi zokuphepha. Ngesikhathi esifanayo, i-casing yemishini yenziwe ngezinto ezivimbela ukushisa nokushisa umlilo, ukunciphisa ngokuphumelelayo ingozi yokushisa opharetha. Ngesikhathi sokusebenza, opharetha ugcina ibanga elithile eliphephile ukusuka endaweni yokuncibilika kwezinga lokushisa eliphezulu, futhi ukusebenza okukude kwenziwa ngesistimu yokulawula okuzenzakalelayo, ngokuqhubekayo ukuqinisekisa ukuphepha komuntu siqu nokwenza yonke inqubo yokucubungula isebenze kahle, iphephile, futhi inokwethenjelwa.

(3) Ukusebenza kokuphepha

Idizayini yomshini wokuncibilikisa igolide nesiliva icabangela ngokugcwele izici zokuphepha zokusebenza. Inezindlela eziningi zokuvikela ukuphepha, ezifana nokuvikela i-overcurrent, ukuvikelwa kwe-overvoltage, ukuvikela ukushisa ngokweqile, njll. Uma okokusebenza kuthola imanje okungavamile, i-voltage, noma izinga lokushisa eliphezulu, kuzonqamula ukunikezwa kwamandla ngokuzenzakalela ukuze kuvinjelwe ukulimala kwemishini kanye nezingozi zokuphepha. Ngesikhathi esifanayo, i-casing yemishini yenziwe ngezinto ezivimbela ukushisa nokushisa umlilo, ukunciphisa ngokuphumelelayo ingozi yokushisa opharetha. Ngesikhathi sokusebenza, opharetha ugcina ibanga elithile eliphephile ukusuka endaweni yokuncibilika kwezinga lokushisa eliphezulu, futhi ukusebenza okukude kwenziwa ngesistimu yokulawula okuzenzakalelayo, ngokuqhubekayo ukuqinisekisa ukuphepha komuntu siqu nokwenza yonke inqubo yokucubungula isebenze kahle, iphephile, futhi inokwethenjelwa.

4,Ukuvumelana nezimo zemvelo kanye nokugcinwa kalula

(1) Ukuvumelana nezimo zemvelo

Izidingo zendawo yokusebenza yemishini yokuncibilikisa igolide nesiliva zikhululekile uma kuqhathaniswa, futhi zingakwazi ukuzivumelanisa nezinga elithile lokushisa, umswakama, nezimo zokuphakama. Kungakhathaliseki ukuthi kusezifundeni ezisenyakatho ezomile uma kuqhathaniswa noma ezifundeni eziseningizimu ezinomswakama ngokuqhathaniswa, inqobo nje uma isebenza ngaphansi kwezimo zemvelo ezivamile zezimboni, ingasebenza ngokuzinza ngaphandle kokwehluleka okuvamile noma ukuwohloka kokusebenza okuphawulekayo ngenxa yezimo zemvelo, ihlinzekele ukunethezeka kwamabhizinisi okucubungula insimbi eyigugu kuzo zonke izifunda.

(2) Gcina kuvumelana

Isakhiwo semishini sihlangene futhi sinengqondo, futhi ingxenye ngayinye kulula ukuyihlakaza nokuyishintsha, okwenza kube lula umsebenzi wokulungisa nsuku zonke. Isibonelo, amakhoyili wokungeniswa enziwe ngezinto ezisezingeni eliphezulu ezimelana nezinga lokushisa futhi abe nempilo ende yesevisi. Kodwa-ke, uma zonakalisiwe ngemva kokusetshenziswa isikhathi eside, izisebenzi zokunakekela zingashintsha ngokushesha zifake amakhoyili amasha besebenzisa amathuluzi alula ngaphandle kwesidingo sokuhlakazwa okuyinkimbinkimbi nezinqubo zokuwafaka. Ngasikhathi sinye, uhlelo lokulawula lwemishini lunomsebenzi wokuzihlonza ngephutha, ongabonisa imininingwane yephutha ngesikhathi nangendlela enembile, usize abasebenzi bezokulungisa ukuthi bathole izinkinga ngokushesha futhi bazilungise, banciphise isikhathi sokuphelelwa yisikhathi kwemishini, banciphise izindleko zokunakekela, futhi bathuthukise. ukusebenza kahle kokukhiqiza kwebhizinisi.

Kafushane, iumshini wokuncibilikisa wegolide nesiliva, ngobuchwepheshe bayo bokushisa bokungeniswa kwe-induction obusebenzayo, uhlelo olunembile lokulawula izinga lokushisa, inqubo yokusebenza elula nephephile, ukuguquguquka okuhle kwemvelo, kanye nezici zokulondoloza ezilula, ihlangabezana ngokugcwele nezidingo zemboni yokucubungula insimbi eyigugu yokukhiqiza izinga eliphezulu nokusebenza kahle kakhulu. Akungabazeki ukuthi umshini okhethwayo wokucutshungulwa kwensimbi eyigugu, ehlinzeka ngosekelo oluqinile lwezobuchwepheshe kanye nesiqiniseko samabhizinisi akhiqiza insimbi eyigugu emqhudelwaneni wezimakethe oshubile, esiza amabhizinisi akhe izinzuzo ezinkulu kwezomnotho nezenhlalo, kanye nokukhuthaza ukuthuthukiswa kwayo yonke imboni yokucubungula insimbi eyigugu ibe ngcono. isiqondiso sesimanje nesihlakaniphile.