Izindaba

Emkhakheni wokucubungula insimbi yesimanje, imishini ehlukahlukene ethuthukisiwe iyaqhubeka nokuvela, idlala indima ebalulekile ekuthuthukiseni ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo. Phakathi kwazo, igolide, isiliva kanye nethusi eligoqa ikhanda eliphindwe kabili seliphenduke iparele elikhazimulayo embonini yokucubungula insimbi ngomklamo walo oyingqayizivele kanye nezinhlobonhlobo zokusetshenziswa. Lesi sihloko sizocubungula ukuthi yini aigolide isiliva yethusi kabili ikhanda rolling isigayokanye nokusetshenziswa kwayo, ekhombisa isikhundla sayo esibalulekile emkhakheni wokucubungula insimbi.

igolide isiliva yethusi kabili ikhanda rolling isigayo

1, Incazelo Nokwakhiwa Kwegolide, Isiliva kanye Nethusi Eliphindwe Kabili Eligoqa Ikhanda

(1）Incazelo

Igolide, isiliva, nethusi eligoqa amakhanda aphindwe kabili iyimishini ekhethekile esetshenziselwa ukucubungula izinto zensimbi njengegolide, isiliva, nethusi. Inemiqulu emibili egoqayo engagingqa ngesikhathi esisodwa izinto zensimbi, ngaleyo ndlela ithuthukise ukusebenza kahle kokukhiqiza. Lolu hlobo lwesigayo luvamise ukusebenzisa amasistimu okulawula athuthukile kanye nezingxenye zemishini ezinemba kakhulu ukuze kuqinisekiswe ukuzinza kwenqubo yokugingqika kanye nekhwalithi yomkhiqizo.

(2）Ukwakha

①Roll uhlelo

Ingxenye ewumgogodla yegolide, isiliva, kanye nethusi elinezigayo eziphindwe kabili isistimu yokugaya, ehlanganisa izigayo ezimbili eziginqikayo. Ama-Roller ngokuvamile enziwe ngensimbi ye-alloy high-strength futhi athole ukwelashwa okukhethekile kwendawo ukuze kuthuthukiswe ukumelana nokugqokwa nokumelana nokugqwala. Ububanzi nobude begayo eligoqayo kuncike ezidingweni ezihlukene zokucubungula. Ngokuvamile, uma ubukhulu bebubanzi buba bukhulu, amandla aginqikayo amakhulu, kanye nokujiya kwensimbi engacutshungulwa.

②isistimu yokushayela

Uhlelo lokudlulisa luyingxenye ebalulekile eshayela ukuzungezisa kwesigayo. Ivamise ukwakhiwa ngama-motor, ama-reducers, ama-couplings, njll. I-motor inikeza amandla, ancishiswa ngesivinini futhi akhuphuke nge-torque ngokusebenzisa i-reducer, bese edluliselwa kumshini wokugoqa ngokusebenzisa ukuhlanganisa. Ukusebenza kwesistimu yokudlulisa kuthinta ngqo ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo womshini wokugaya.

③Isistimu yokulawula

Uhlelo lokulawula luwubuchopho begolide, isiliva, kanye nethusi eliphela kabili, elinesibopho sokulawula izingxenye ezihlukahlukene zesigayo esiginqikayo kanye nokuzuza ukukhiqizwa okuzenzakalelayo. Uhlelo lokulawula luvamise ukusebenzisa ubuchwepheshe obuthuthukisiwe be-PLC noma be-DCS, obungakwazi ukufinyelela ukulawula okunembile kwamapharamitha njengejubane lokuqengqeleka, amandla okugoqa, negebe lokuqengqeleka. Ngaphezu kwalokho, uhlelo lokulawula lungakwazi futhi ukufeza ukuxilongwa kwephutha kanye nemisebenzi ye-alamu, ukuthuthukisa ukuthembeka nokuphepha komshini wokugoqa.

④izinto ezisizayo

Ngokungeziwe ezingxenyeni eziyinhloko ezishiwo ngenhla, isigayo segolide esiyisiliva sethusi esinekhanda eliphindwe kabili sifakwe ezinye izinto ezisizayo, njengedivayisi yokuphakela, idivayisi yokukhipha amanzi, isistimu yokupholisa, isistimu yokugcoba, njll. Idivayisi yokuphakelayo inesibopho sokuphakela insimbi. impahla phakathi kwamarola, kuyilapho idivayisi ekhiphayo ithumela izinto zensimbi ezigoqiwe ziphuma emshinini wokugingqa. Isistimu yokupholisa isetshenziselwa ukwehlisa izinga lokushisa lokugaya kanye nezinto zensimbi ukuvimbela ukushisa nokulimala. Isistimu yokugcoba isetshenziselwa ukunciphisa ukungqubuzana phakathi kwama-roller nama-bearings, ukwandisa impilo yesevisi yemishini.

2, Umgomo wokusebenza wegolide, isiliva nethusi eligoqa ikhanda eliphindwe kabili

Umgomo wokusebenza wegolide, isiliva, nethusi eligoqa amakhanda amabili ukusebenzisa ukucindezela phakathi kwamarola amabili ukuze kucaba futhi kunwebe insimbi, ngaleyo ndlela kuzuzwe umgomo wokushintsha ukuma nobukhulu bensimbi. Ngokuqondile, lapho impahla yensimbi ingena phakathi kwama-roller ngokusebenzisa idivayisi yokondla, ama-roller ajikeleza ngaphansi kwe-drive yesistimu yokudlulisela, esebenzisa ukucindezela ezintweni zensimbi. Izinto zensimbi zenza i-plastic deformation ngaphansi kwesenzo sama-roller, ngokuncipha kancane kancane kobukhulu kanye nokwanda kobude. Ngesikhathi esifanayo, ngenxa yokujikeleza kwama-roller, impahla yensimbi iqhubekela phambili phakathi kwama-rollers futhi ekugcineni ithunyelwe ngaphandle komshini wokugoqa kusukela kudivayisi yokukhipha.

Phakathi nenqubo yokugoqa, uhlelo lokulawula luzolungisa isivinini, amandla okugoqa, igebe le-roll kanye neminye imingcele yesigayo esigoqayo ngesikhathi sangempela ngokuvumelana nemingcele esethiwe ngaphambili ukuze kuqinisekiswe ukuzinza kwenqubo yokugoqa kanye nekhwalithi yomkhiqizo. Isibonelo, lapho ukushuba kwezinto zensimbi kushintsha, isistimu yokulawula izolungisa ngokuzenzakalelayo igebe le-roll ukuze kugcinwe ingcindezi eqhubekayo. Uma amandla aginqikayo aphezulu kakhulu, isistimu yokulawula izonciphisa ngokuzenzakalelayo isivinini semoto ukuvimbela ukulimala kokulayishwa kwemishini.

3, Ukusetshenziswa kwegolide, isiliva kanye nethusi double head rolling Mill

(1）Ukucutshungulwa kweshidi lensimbi

①Ukukhiqizwa kweshidi lensimbi elincanyana

Igolide, isiliva, nethusi eligoqa amakhanda aphindwe kabili lingakwazi ukugingqa izinto zensimbi njengegolide, isiliva, nethusi zibe amashidi amancane anogqinsi olufanayo. Lawa mashidi azacile asetshenziswa kakhulu emikhakheni efana ne-electronics, izinto zikagesi, izinsimbi, i-aerospace, njll. Isibonelo, embonini ye-electronics, amashidi ethusi amancane angasetshenziswa ukwenza amabhodi esekethe aphrintiwe; Emkhakheni we-aerospace, amashidi amancane e-titanium angasetshenziswa ukwenza i-fuselage yendiza kanye nezingxenye zenjini.

②Ukukhiqizwa kweshidi lensimbi eliwugqinsi

Ngaphezu kwamashidi amancanyana, isigayo segolide esiyisiliva sethusi esiphindwe kabili singakhiqiza amashidi awugqinsi aphakathi nendawo. Lawa mapuleti awugqinsi aphakathi nendawo ajwayele ukusetshenziswa emikhakheni enjengokwakha, ukukhiqizwa kwemishini, nobunjiniyela bamakhemikhali. Isibonelo, emkhakheni wokwakha, amapuleti ensimbi awugqinsi aphakathi angasetshenziselwa ukwakha izakhiwo zesakhiwo sensimbi; Emkhakheni wokukhiqiza ngomshini, amapuleti e-aluminium awugqinsi amaphakathi angasetshenziswa ukwenza amabhokisi enjini yezimoto kanye nezingxenye zendiza.

(2）I-Metal wire processing

①Intambo edonsayo

Igolide, isiliva, nethusi eligoqa ikhanda eliphindwe kabili lingasetshenziswa ngokuhambisana nemishini yokudweba ukukhiqiza imininingwane ehlukahlukene yezintambo zensimbi. Okokuqala, izinto zensimbi zigoqwa zibe imigoqo yobukhulu obuthile, bese kuthi imigoqo idonswe ezintanjeni kusetshenziswa imishini yokudweba. Ucingo olukhiqizwa ngale ndlela lunobuso obushelelezi kanye nokunemba okuphezulu kwe-dimensional, futhi lusetshenziswa kabanzi emikhakheni efana nezintambo nezintambo, izintambo zocingo lwensimbi, iziphethu, njll.

②Ukukhiqizwa kwezintambo zocingo ezingajwayelekile

Ngaphezu kocingo oluyisiyingi, isigayo segolide esiyisiliva sethusi esinekhanda eliphindwe kabili singakhiqiza izintambo ezimise okwehlukene, njengesikwele, unxande, i-hexagonal, njll. Lezi zintambo ezingajwayelekile zivame ukusetshenziselwa ukwakhiwa kwezingxenye ezikhethekile zemishini nemisebenzi yezandla. Isibonelo, i-square copper wire ingasetshenziswa ukwenza ama-motor windings; I-Hexagonal steel wire ingasetshenziswa ukwenza amabhawudi namantongomane.

(3）Ukucubungula ipayipi lensimbi

①Ukukhiqizwa kwamapayipi angenamthungo

Igolide, isiliva kanye nethusi eligoqa ikhanda eliphindwe kabili lingasetshenziswa ngokuhambisana nemishini yokubhoboza kanye nemishini yokwelula ukuze kukhiqizwe amapayipi angenamthungo. Okokuqala, izinto zensimbi zigoqwa zibe imigoqo eyindilinga, bese zimbozwa maphakathi nezinsimbi kusetshenziswa idivayisi yokubhoboza ukuze kwakheke ishubhu elingenalutho elingenalutho. Okulandelayo, welula i-billet ngokusebenzisa idivayisi yokwelula ukuze ufinyelele ububanzi obufunayo kanye nobukhulu bodonga. Amapayipi angenamthungo akhiqizwa ngale ndlela anekhwalithi ephezulu namandla, futhi asetshenziswa kakhulu emikhakheni efana ne-petroleum, amakhemikhali, negesi yemvelo.

②Ukukhiqizwa kwamapayipi ashiselwe

Ngaphezu kwamapayipi angenamthungo, isigayo segolide esiyisiliva sethusi esiphindwe kabili singakhiqiza amapayipi ashiselwe. Okokuqala, izinto zensimbi zigoqwa zibe umugqa weshidi lensimbi, bese insimbi yeshidi igoqwe ibe yisimo seshubhu kusetshenziswa okokusebenza okugoqayo. Okulandelayo, imithungo yamapayipi ihlanganiswa ndawonye kusetshenziswa imishini yokushisela ukwenza amapayipi ashiselwe. Le ndlela ikhiqiza amapayipi ashiselwe ngezindleko eziphansi kanye nokusebenza kahle kokukhiqiza okuphezulu, futhi isetshenziswa kabanzi emikhakheni efana nokwakhiwa, ukuhlinzekwa kwamanzi kanye nokukhipha amanzi, ukungena komoya, njll.

(4）Okunye ukusetshenziswa

Ukwelashwa okungaphezulu kwezinto zensimbi

Isigayo segolide, isiliva nethusi esigoqa amakhanda amabili angakwazi ukwenza ukwelashwa okungaphezulu ezintweni zensimbi, njengokugqamisa, ukufaka amaphuzu, ukupholisha, njll. Lezi zindlela zokwelapha ezingaphezulu zingathuthukisa ubuhle nokumelana nokugqwala kwezinto zensimbi, futhi zisetshenziswa kakhulu ekuhlobiseni, ekwakheni. , ifenisha, nezinye izinkambu.

Ukucubungula okuhlanganisiwe kwezinto zensimbi

Igolide, isiliva, kanye nethusi eligoqa ikhanda eliphindwe kabili lingasetshenziswa ngokuhambisana nezinye izinto zokusebenza zokucubungula okuyinhlanganisela yezinto zensimbi. Isibonelo, izinto ezimbili ezihlukene zensimbi zingahlanganiswa ndawonye ngokugingqa ukuze kwakhiwe amashidi ayinhlanganisela noma amapayipi. Lokhu kucubungula okuyinhlanganisela kungasebenzisa ngokugcwele izinzuzo zezinto ezihlukene zensimbi, kuthuthukise ukusebenza komkhiqizo nempilo yesevisi.

Isiphetho

Njengesisetshenziswa esithuthukisiwe sokucubungula insimbi, iigolide isiliva yethusi kabili ikhanda rolling isigayoinomklamo oyingqayizivele kanye nohlu olubanzi lwezinhlelo zokusebenza. Ingakwazi ukugingqa izinto zensimbi njengegolide, isiliva, nethusi zibe yizimo nobukhulu obuhlukahlukene ukuze ihlangabezane nezidingo zemikhakha ehlukene. Ngokuthuthuka okuqhubekayo kobuchwepheshe kanye nesidingo esikhulayo semakethe, isigayo segolide esiyisiliva sethusi esiphindwe kabili sizodlala indima ebaluleke kakhulu emkhakheni wokucubungula insimbi. Ngesikhathi esifanayo, sibheke ngabomvu futhi ekuqhamukeni kobuchwepheshe bokugaya obusezingeni eliphezulu esikhathini esizayo, obuzoletha amathuba amakhulu entuthuko embonini yokucubungula insimbi.

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