Izindaba

Ekwenziweni kwensimbi, ukusebenza kahle kanye nekhwalithi kubaluleke kakhulu. Phakathi kwezindlela ezihlukahlukene ezisetshenziselwa ukukhiqizwa kwemikhiqizo ephelile, i-caster eqhubekayo iwubuchwepheshe obusebenza kahle kakhulu. Lobu buchwepheshe obusha bushintshe indlela insimbi ecutshungulwa ngayo, buhlinzeka ngezinzuzo eziningi ezihlangabezana nezidingo zemboni yesimanje.

Funda mayelanaukusakaza okuqhubekayo

Ukubunjwa okuqhubekayo kuyinqubo lapho insimbi encibilikisiwe iqiniswa ibe i-slab eqhubekayo, ebese isikwa ibe ubude obufunekayo. Le ndlela isetshenziswa kakhulu ukukhiqiza imikhiqizo ecishe iqedwe njengamabhilidi, ama-blooms nama-slabs, okuyizinto eziyisisekelo zokuqhubeka nokucutshungulwa embonini yokukhiqiza. Ama-caster aqhubekayo adlala indima ebalulekile kule nqubo, okuvumela uguquko olungenamthungo ukusuka kuketshezi ukuya esimweni esiqinile kuyilapho kugcinwa ubuqotho nekhwalithi yensimbi.

Izinzuzo zomshini wokuphonsa oqhubekayo

1. Thuthukisa ukusebenza kahle

Enye yezinzuzo ezibaluleke kakhulu zokusebenzisa i-caster eqhubekayo ukusebenza kahle kwayo. Izindlela zokulingisa ezijwayelekile zivame ukubandakanya izinyathelo eziningi, okuhlanganisa ukuthela, ukupholisa nokuqiniswa, okudla isikhathi futhi okukhandlayo. Ngokuphambene, ukusakaza okuqhubekayo kwenza inqubo ibe lula ngokuvumela izinsimbi eziningi ezikhiqizwa ngesikhathi esisodwa. Lokhu akunciphisi isikhathi sokukhiqiza kuphela kodwa futhi kunciphisa izindleko zabasebenzi, okwenza kube inketho yokonga kakhulu kubakhiqizi.

2. Thuthukisa izinga

Inqubo yokulingisa eqhubekayo yakhelwe ukukhiqiza imikhiqizo eqediwe esezingeni eliphezulu enokulimala okuncane. Indawo elawulwayo ye-caster iqinisekisa ukupholisa okufanayo nokuqinisa, okusiza ukuqeda izinkinga ezifana nokuhlukaniswa kanye ne-porosity. Ngenxa yalokho, umkhiqizo wokugcina ubonisa izakhiwo ezinhle kakhulu zemishini, okwenza ulungele uhla olubanzi lwezinhlelo zokusebenza ezimbonini ezifana nezimoto, i-aerospace kanye nezokwakha.

3. Ukukhiqiza Okuguquguqukayo

Ama-caster aqhubekayo ahlukahlukene futhi angaphonsa izinhlobo ezahlukene zezinsimbi, okuhlanganisa insimbi, i-aluminium nethusi. Lokhu kuzivumelanisa nezimo kwenza abakhiqizi bakwazi ukukhiqiza imikhiqizo eyahlukene engaseqediwe efanele izidingo ezithile zemboni. Ukuthi ukhiqiza ama-slabs azacile epuleti noma ama-billet awugqinsi wokufoja, ama-caster aqhubekayo angalungiselelwa ukuhlangabezana nezidingo zezinhlelo zokusebenza ezahlukene.

4. Yehlisa ukumosha izinto

Enye inzuzo yokusakaza okuqhubekayo yikhono lokunciphisa ukuchithwa kwezinto ezibonakalayo. Izindlela zokulingisa zendabuko zivame ukuholela enanini eliphezulu le-scrap ngenxa yezinqubo ezengeziwe zomshini kanye nokuqeda okudingekayo. Ngokuphambene, ukusakaza okuqhubekayo kukhiqiza imikhiqizo ecishe iqedwe eseduze nobukhulu bokugcina obufunekayo, okunciphisa isidingo sokuqhubeka nokucutshungulwa. Lokhu akugcini nje ngokusindisa izinto zokusetshenziswa kodwa futhi kufaka isandla ohlelweni lokukhiqiza oluzinzile.

5. Okuzenzakalelayo nokulawula

Okwesimanjeimishini yokuphonsa eqhubekayozifakwe ezishintshayo ezithuthukile kanye nezinhlelo zokulawula ukuze kwandiswe ukusebenza kahle. Lawa masistimu aqapha amapharamitha ahlukahlukene njengezinga lokushisa, ukugeleza kanye namazinga okupholisa ngesikhathi sangempela ukuze enze izinguquko ezinembile phakathi nenqubo yokusakaza. Leli zinga lokulawula aligcini nje ngokuthuthukisa ikhwalithi yomkhiqizo, liphinde linciphise amathuba okuba khona kwephutha lomuntu, liqhubeke nokwenza lula ukukhiqizwa.

Ukusetshenziswa kokusakaza okuqhubekayo

Ukuguquguquka nokusebenza kahle kwama-casters aqhubekayo kuye kwaholela ekuthathweni kwabo kabanzi ezimbonini ezihlukahlukene. Isibonelo, embonini yensimbi, ukubunjwa okuqhubekayo kuyindlela eyinhloko yokukhiqiza ama-billet ensimbi, abese ecutshungulwa abe amashidi, amapuleti, neminye imikhiqizo. Ngokufanayo, embonini ye-aluminium, ukusakaza okuqhubekayo kusetshenziselwa ukukhiqiza amabhilidi aphinde akhishwe abe yizimo nobukhulu obuhlukahlukene.

Ngaphezu kwalokho, imboni yezimoto kanye ne-aerospace nayo izuze kakhulu kubuchwepheshe bokusakaza obuqhubekayo. Imikhiqizo eseqophelweni eliphezulu eseqediwe ekhiqizwa ngale ndlela ibalulekile ekukhiqizeni izingxenye ezidinga amandla akhethekile nokuqina. Ukusuka ezingxenyeni zenjini kuya ezingxenyeni zesakhiwo, ukusakaza okuqhubekayo kuqinisekisa ukuthi abakhiqizi bathola izinto ezinokwethenjelwa ezihlangabezana nezindinganiso eziqinile zezimboni.

Ikusasa lobuchwepheshe bokusakaza obuqhubekayo

Njengoba imboni iqhubeka nokuvela, kanjalo nobuchwepheshe obusekela imishini yokuphonsa eqhubekayo. Ukuqamba okusha kwesayensi yezinto, ezishintshayo kanye nokulawulwa kwenqubo kuvula indlela yokusebenza kahle okukhulu namakhono. Isibonelo, ukuhlanganisa ubuhlakani bokwenziwa nokufunda komshini enqubweni yokusakaza eqhubekayo kulindeleke ukuthi kuthuthukise ukulungiswa okubikezelwayo, kuthuthukise ukuhlelwa kokukhiqiza, futhi kuthuthukiswe ikhwalithi yomkhiqizo.

Ukwengeza, njengoba ukusimama kuba yinto okugxilwe kuyo abakhiqizi, ama-casters aqhubekayo aklanywa kucatshangwa ngokusebenza kahle kwamandla. Ngokunciphisa ukusetshenziswa kwamandla kanye nokunciphisa ukumosha, le mishini ayigcini nje ngokuhlangabezana nezidingo zokukhiqizwa kwesimanje, kodwa futhi ifaka isandla ekusaseni elizinzile.

Ekuphetheni

Kafushane, imishini yokuphonsa eqhubekayo ngokungangabazeki iyindlela ephumelela kakhulu yokukhiqiza imikhiqizo eqedwe kancane embonini yokukhiqiza insimbi. Izinzuzo zayo eziningi, okuhlanganisa ukusebenza kahle okuthuthukisiwe, ikhwalithi ethuthukisiwe, ukuguquguquka, ukuchithwa kwempahla encishisiwe kanye ne-automation ethuthukisiwe, ikwenza kube ukukhetha kokuqala kwabakhiqizi emhlabeni jikelele. Njengoba ubuchwepheshe buqhubeka buthuthuka, inqubo yokulingisa eqhubekayo izodlala indima ebaluleke nakakhulu ekulolongeni ikusasa lokukhiqizwa kwensimbi, ukuqinisekisa ukuthi izimboni ziyakwazi ukufinyelela ezintweni ezisezingeni eliphezulu ezihlangabezana nezidingo zazo ezishintshayo.