I-Metal Powder Water Atomizer Yezinsimbi Eziyigugu Zegolide Zesiliva Zethusi

Incazelo emfushane:

Imininingwane Yomkhiqizo
Ukushisa kokungenisa ngaphansi kokuvikelwa kwegesi engasebenzi, kusetshenziswa i-graphite crucible, izinga lokushisa lokuncibilika lifinyelela kuma-degrees angu-1600. Uhlobo lokushisa oluphezulu lwe-HT lungasetshenziswa, kusetshenziswa i-ceramic crucible (i-graphite susceptor), izinga lokushisa lokuncibilika lingafinyelela kuma-degrees angu-2000. Uhlelo lokuhlinzeka ngegesi elishisayo lungangezwa, lapho igesi ishiswa khona kuma-degrees angu-500 ukuze kwenziwe izimpushana zensimbi ezicolekile. Imishini ikhiqiza izimpushana zensimbi eziyindilinga ezinoketshezi oluhle kanye nosayizi wezinhlayiya phakathi kwama-microns ayi-10 nama-200, ngisho nangaphezulu kufika ku-#400, 500#. Ingasetshenziswa ezinqubweni zokukhiqiza ezifana nokukhipha i-laser kanye ne-powder metallurgy.

Izinzuzo zemishini yochungechunge lwe-Hasung AU:
- Isakhiwo esincane kanye nokusebenza okulula
– Ukukhiqizwa okuguquguqukayo nokuphumelelayo kwamaqoqo amancane empuphu yensimbi
- Ukushintsha i-alloy okulula futhi okusheshayo kanye nokufakwa esikhundleni kwe-nozzle
– Izinga eliphezulu lokukhipha ufulawa kanye nezinga lokulahlekelwa ukugaya eliphansi njenge-1/1000
- Inqubo yokukhiqiza ezinzile

Izici Ezibalulekile Zamadivayisi Ochungechunge lwe-Hasung AU:
– I-Graphite crucible ingashiswa kuze kufike kuma-degrees angu-2000 endaweni evikelayo yegesi
– Injini yokungenisa elawulwa yi-Microprocessor (ama-volt angu-400, amandla ezigaba ezi-3)
- Umsebenzi omuhle kakhulu wokuxuba insimbi ewuketshezi, ongahlanganisa futhi uncibilikise izinsimbi ezahlukene ngaphambi kokwenziwa kwegesi ibe yi-atomization
– Endaweni yegesi evikelayo, uhlelo lokudla lungangezwa ukushintsha ukwakheka kwe-alloy
- Ukulawula izinga lokushisa okunembile kusetshenziswa ama-thermocouple ohlobo lwe-N nohlobo lwe-S
– Umthamo wokushisa ongama-1500cm3, 3000cm3 kanye no-12000cm3 ongawukhetha
- Sebenzisa i-argon noma i-nitrogen kufika kuma-atmospheres angu-30
– Uhlelo lokushisa igesi lungangezwa ukuze kushiswe igesi kufike kuma-degree angu-500 ukuze kukhiqizwe impuphu enezinhlayiya ezincane.
- Ukushintsha okusheshayo nokulula phakathi kwezindlela ezimbili zokugaya ukuze kukhiqizwe kahle ama-powders osayizi bezinhlayiya ezahlukene
- Iphethini yokugeleza komoya elungiselelwe ukugwema izinhlayiya zesathelayithi ukuze kugeleze kahle i-powder
– Ukuqoqwa kwempuphu yensimbi eyomile embhoshongweni wothuli ngaphansi kwegesi evikelayo
– Ukuqoqwa kwezinhlawulo ngesihlungi somoya
- Ingagcina izilungiselelo zamapharamitha ezingaphezu kwe-100
– Idivayisi ingalungiswa ukude ngeyunithi ye-GSM


Imininingwane Yomkhiqizo

Ividiyo yomshini

Amathegi Omkhiqizo

Ipharamitha Yobuchwepheshe

Inombolo Yemodeli I-HS-MI8 I-HS-MI15 I-HS-MI30
I-voltage   380V Izigaba ezi-3, 50/60Hz
Ukunikezwa kwamandla kagesi 20KW 25KW 30KW
Izinga lokushisa eliphezulu. 2100°C
Isikhathi Sokuncibilika 3-5 Min. 5-8 Min. 5-8 Min.
Ukuphonsa Okusanhlamvu 80#-200#-400#-500#
Ukunemba Kwezinga Lokushisa ±1°C
Umthamo (Au) 8kg 15kg 30kg
Iphampu Yokushaja I-Vacuum (ongakukhetha)
Isicelo Igolide, isiliva, ithusi, izinsimbi zensimbi
Indlela yokusebenza Umsebenzi oyisihluthulelo esisodwa ukuqedela yonke inqubo, uhlelo lwe-POKA YOKE olungenaphutha
Uhlelo Lokulawula I-Taiwan Weinview + Siemens PLC uhlelo lokulawula oluhlakaniphile
Igesi Yokuvikela I-nitrogen/Argon
Uhlobo lokupholisa I-Water filler (Ithengiswa ngokwehlukana)
Ubukhulu 1180x1070x1925mm 1180x1070x1925mm 3575*3500*4160mm
Isisindo cishe 490kg cishe 560kg cishe 2150kg
Iphampu Yamanzi Enomfutho Ophezulu kufakiwe

Izici

I-HS-MI1 umndeni wama-atomizer amanzi aklanyelwe ukukhiqiza impuphu yensimbi enesimo esingajwayelekile, ukuze isetshenziswe kwezimboni, amakhemikhali, i-soldering paste, izihlungi ze-resin, i-MIM kanye nezicelo ze-sintering.

I-atomizer isekelwe esithandweni sokungenisa, esisebenza ekamelweni elivaliwe ngaphansi komoya ovikelayo, lapho insimbi encibilikisiwe ithululwa khona futhi ishaywe yi-jet yamanzi anomfutho ophezulu, ikhiqize impuphu ezincane nezingenawo umoya.

Ukushisa kokungenisa kuqinisekisa ukuhlangana okuhle kakhulu kokuncibilika ngenxa yesenzo sokuxuba okunamandla ngesikhathi sesigaba sokuncibilika.

Iyunithi yokudaya ifakwe ijeneretha yokungenisa eyengeziwe, evumela ukuqala kabusha umjikelezo uma kwenzeka ukuphazamiseka komjikelezo.

Ngemva kwezinyathelo zokuncibilikisa nokuhlanganisa, insimbi ithululwa ngokuqondile ngohlelo lokujova olubekwe phansi kwesisekelo se-crucible (i-nozzle).

Imifudlana eminingi yamanzi anomfutho ophezulu iqondiswe futhi igxile emshayweni wensimbi ukuze kuqinisekiswe ukuqina kwe-alloy okusheshayo ngesimo sempuphu ecolekile.

Izinguquko zenqubo yesikhathi sangempela ezifana nokushisa, ingcindezi yegesi, amandla okungeniswa, okuqukethwe yi-oxygen ppm ekamelweni kanye nezinye eziningi, ziboniswa kokubili ngefomethi yezinombolo kanye neyomfanekiso ohlelweni lokuqapha ukuze kuqondwe ngokunembile umjikelezo wokusebenza.

Uhlelo lungasebenza ngesandla noma ngemodi ezenzakalelayo ngokuphelele, ngenxa yokuhleleka kwesethi yonke yamapharamitha enqubo ngokusebenzisa isikhombikubona sesikrini sokuthinta esisebenziseka kalula.

Inqubo Yokwenza Impuphu Yensimbi Ngokusebenzisa I-Atomization Yamanzi Imishini Yokupompa

Inqubo yokwenza i-powder yensimbi ngokusebenzisa i-atomization yamanzi imishini yokugaya inomlando omude. Ezikhathini zasendulo, abantu bathela insimbi encibilikisiwe emanzini ukuze iqhume ibe yizinhlayiya zensimbi ezincane, ezazisetshenziswa njengezinto zokusetshenziswa zokwenza insimbi; kuze kube manje, kusenabantu abathela i-lead encibilikisiwe ngqo emanzini ukuze benze ama-pellets e-lead. . Besebenzisa indlela ye-atomization yamanzi ukwenza i-powder ye-alloy eqinile, isimiso senqubo sifana noketshezi lwensimbi oluqhuma amanzi okukhulunywe ngalo ngenhla, kodwa ukusebenza kahle kwe-pulverization kuthuthukiswe kakhulu.

Imishini yokugaya i-atomization yamanzi yenza i-aloy impuphu ecolekileyo. Okokuqala, igolide elicolekileyo liyancibilikiswa esithandweni. Uketshezi lwegolide elicolekileyo kumele lushiswe kakhulu ngama-degrees angaba ngu-50, bese luthululwa ku-tundish. Qala iphampu yamanzi enomfutho ophezulu ngaphambi kokuba uketshezi lwegolide lufakwe, bese uvumela idivayisi ye-atomization yamanzi enomfutho ophezulu iqale umsebenzi. Uketshezi lwegolide ku-tundish ludlula ngomqamelo bese lungena ku-atomizer nge-nozzle evuzayo phansi kwe-tundish. I-Atomizer iyithuluzi elibalulekile lokwenza i-aloy impuphu yegolide elicolekileyo nge-high-pressure water mist. Ikhwalithi ye-atomizer ihlobene nokusebenza kahle kokuchoboza kwe-metal powder. Ngaphansi kwesenzo samanzi anomfutho ophezulu avela ku-atomizer, uketshezi lwegolide luhlala luqhekeka lube amaconsi amancane, awela kuketshezi olupholile kudivayisi, futhi uketshezi luqina ngokushesha lube yi-alloy impuphu. Enqubweni yendabuko yokwenza i-metal impuphu nge-atomize impuphu yamanzi enomfutho ophezulu, i-metal impuphu ingaqoqwa njalo, kodwa kunesimo sokuthi inani elincane le-metal impuphu lilahleka ngamanzi anomfutho. Enkambisweni yokwenza i-alloy powder nge-high-pressure water atomization, umkhiqizo we-atomized ugxiliswa kudivayisi ye-atomization, ngemva kwemvula, ukuhlunga, (uma kudingeka, ungomiswa, ngokuvamile uthunyelwe ngqo enkambisweni elandelayo.), ukuze kutholakale i-Alloy powder encane, akukho ukulahleka kwe-alloy powder kuyo yonke inqubo.

Isethi ephelele yemishini yokugaya i-atomization yamanzi. Imishini yokwenza i-alloy powder iqukethe izingxenye ezilandelayo:

Ingxenye yokuncibilikisa:Kungakhethwa isithando sokuncibilikisa insimbi esivame ukuba khona noma isithando sokuncibilikisa insimbi esivame ukuba khona kakhulu. Umthamo wesithando unqunywa ngokwevolumu yokucubungula yempuphu yensimbi, futhi isithando somlilo esingama-50 kg noma isithando somlilo esingama-20 kg singakhethwa.

Ingxenye ye-Atomization:Imishini ekule ngxenye iyimishini engeyona ejwayelekile, okufanele iklanywe futhi ihlelwe ngokwezimo zendawo yomenzi. Kunezinhlobo eziningi ze-tundishes: lapho i-tundish ikhiqizwa ebusika, idinga ukushiswa; I-Atomizer: I-atomizer izovela ekucindezelweni okuphezulu Amanzi acindezelayo aphezulu epompo athinta uketshezi lwegolide oluvela ku-tundish ngesivinini esinqunyiwe kanye ne-engeli, aphule abe amaconsi ensimbi. Ngaphansi kokucindezela okufanayo kwepompo yamanzi, inani lempuphu yensimbi ecolekile ngemva kwe-atomization lihlobene nokusebenza kahle kwe-atomization kwe-atomizer; isilinda se-atomization: yindawo lapho impuphu ye-alloy i-atomized, ichotshoziwe, ipholisiwe futhi iqoqwe. Ukuze kuvinjelwe impuphu ye-alloy ecolekile kakhulu kumpuphu ye-alloy etholiwe ukuthi ilahleke ngamanzi, kufanele ishiywe isikhathi esithile ngemva kwe-atomization, bese ifakwa ebhokisini lokuqoqa impuphu.

Ingxenye yokucubungula ngemuva:ibhokisi lokuqoqa impuphu: elisetshenziselwa ukuqoqa impuphu ye-alloy eyenziwe nge-atom bese ihlukanisa futhi isuse amanzi angaphezulu; isithando sokomisa: yomisa impuphu ye-alloy emanzi ngamanzi; umshini wokuhlola: sefa impuphu ye-alloy, Ama-powder e-alloy aqinile angacaciswanga angaphinde ancibilikiswe futhi asetshenziswe njengezinto zokubuyisa.

Umkhuba Wokuthuthukiswa Kwemishini Yokugaya I-Atomization Esikhathini Esizayo

Kusenezinkinga eziningi ekuqondeni ubuchwepheshe bokunyathelisa nge-3D kuzo zonke izici zomkhakha wokukhiqiza waseShayina. Uma sibheka isimo sangempela sentuthuko, kuze kube manje ukunyathelisa nge-3D ayikafinyeleli ekukhuleni kwezimboni, kusukela emishinini kuya emikhiqizweni kuya ezinsizeni ezisesesigabeni "sethoyizi elithuthukisiwe". Kodwa-ke, kusukela kuhulumeni kuya emabhizinisini aseShayina, amathuba okuthuthukiswa kobuchwepheshe bokunyathelisa nge-3D ayaziwa ngokuvamile, futhi uhulumeni nomphakathi ngokuvamile banaka umthelela we-atomization yensimbi yokunyathelisa nge-3D yesikhathi esizayo ekukhiqizeni, emnothweni, kanye namamodeli okukhiqiza akhona ezweni lami.

Ngokusho kwedatha yocwaningo, njengamanje, isidingo sezwe lami sobuchwepheshe bokunyathelisa nge-3D asigxilile emishinini, kodwa sibonakala ezinhlobonhlobo zezinto ezisetshenziswayo zokunyathelisa nge-3D kanye nesidingo sezinsizakalo zokucubungula izinhlangano. Amakhasimende ezimboni yiwona anamandla amakhulu ekuthengeni imishini yokunyathelisa nge-3D ezweni lakithi. Imishini abayithengayo isetshenziswa kakhulu ezindizeni, ezindizayo, emikhiqizweni kagesi, ezokuthutha, ekwakhiweni, ekudaleni amasiko nakwezinye izimboni. Njengamanje, amandla afakiwe amaphrinta e-3D emabhizinisini aseShayina angaba ngu-500, kanti izinga lokukhula lonyaka lingaba ngu-60%. Noma kunjalo, usayizi wemakethe wamanje ungama-yuan ayizigidi eziyi-100 kuphela ngonyaka. Isidingo esingaba khona se-R&D kanye nokukhiqizwa kwezinto zokunyathelisa ze-3D sifinyelele cishe kuma-yuan ayizigidi eziyi-1 ngonyaka. Ngokuthandwa kanye nentuthuko yobuchwepheshe bemishini, isikali sizokhula ngokushesha. Ngesikhathi esifanayo, izinsizakalo zokucubungula eziphathisiwe ezihlobene nokunyathelisa nge-3D zithandwa kakhulu, futhi ama-ejenti amaningi okunyathelisa nge-3D Inkampani yemishini ivuthiwe kakhulu enqubweni yokusika i-laser kanye nokusetshenziswa kwemishini, futhi ingahlinzeka ngezinsizakalo zokucubungula zangaphandle. Njengoba intengo yemishini eyodwa ngokuvamile ingaphezu kwezigidi ezi-5 zama-yuan, ukwamukelwa kwemakethe akuphezulu, kodwa insizakalo yokucubungula i-ejensi ithandwa kakhulu.

Iningi lezinto ezisetshenziswa emishinini yokugaya insimbi yokunyathelisa ye-3D ezweni lami ihlinzekwa ngqo ngabakhiqizi be-prototyping esheshayo, futhi ukunikezwa kwezinto ezijwayelekile ezivela eceleni akukaqaliswa, okuholela ezindleleni eziphezulu kakhulu zezinto. Ngesikhathi esifanayo, akukho cwaningo mayelana nokulungiswa kwempuphu olunikezelwe ekunyatheliseni kwe-3D eShayina, futhi kunezidingo eziqinile zokusatshalaliswa kosayizi wezinhlayiya kanye nokuqukethwe komoya-mpilo. Amanye amayunithi asebenzisa i-spray powder evamile esikhundleni salokho, enezinto eziningi ezingasebenzi.

Ukuthuthukiswa nokukhiqizwa kwezinto ezisebenziseka kalula kuyisihluthulelo sentuthuko yezobuchwepheshe. Ukuxazulula izinkinga zokusebenza kanye nezindleko zezinto kuzokhuthaza kangcono ukuthuthukiswa kobuchwepheshe bokuphrinta okusheshayo eShayina. Njengamanje, izinto eziningi ezisetshenziswa kubuchwepheshe bokuphrinta okusheshayo be-3D ezweni lami zidinga ukungeniswa zivela kwamanye amazwe, noma abakhiqizi bemishini batshale amandla amaningi kanye nezimali ukuze bazithuthukise, okubiza kakhulu, okuholela ekwandeni kwezindleko zokukhiqiza, kuyilapho izinto zasekhaya ezisetshenziswa kulo mshini zinamandla aphansi kanye nokunemba. . Ukufakwa kwendawo kwezinto zokuphrinta ze-3D kubalulekile.

Kudingeka izimpushana ze-alloy ze-titanium ne-titanium noma izimpushana ze-superalloy ezisekelwe ku-nickel kanye ne-cobalt ezinokuqukethwe okuphansi kwe-oxygen, usayizi wezinhlayiya ezincane kanye ne-sphericity ephezulu. Usayizi wezinhlayiya ze-powder ngokuyinhloko u--500 mesh, okuqukethwe kwe-oxygen kufanele kube ngaphansi kuka-0.1%, kanti usayizi wezinhlayiya uyafana Njengamanje, i-alloy powder ephezulu kanye nemishini yokukhiqiza isathembele kakhulu ekungenisweni kwamanye amazwe. Emazweni angaphandle, izinto zokusetshenziswa kanye nemishini zivame ukuhlanganiswa futhi zithengiswe ukuze kutholakale inzuzo eningi. Uma sithatha i-nickel-based powder njengesibonelo, izindleko zezinto zokusetshenziswa zingama-yuan angu-200/kg, intengo yemikhiqizo yasekhaya ngokuvamile ingu-300-400 yuan/kg, kanti intengo ye-powder engenisiwe ivame ukuba ngaphezu kwama-yuan angu-800/kg.

Isibonelo, ithonya kanye nokuzivumelanisa nezimo kokwakheka kwempuphu, ukufakwa kanye nezakhiwo zomzimba kubuchwepheshe obuhlobene bemishini yokugaya i-powder yensimbi yokunyathelisa i-3D. Ngakho-ke, ngenxa yezidingo zokusetshenziswa kokuqukethwe okuphansi kwe-oxygen kanye nempuphu encane yosayizi wezinhlayiya, kusadingeka ukwenza umsebenzi wocwaningo njengokwakheka kokwakheka kwempuphu ye-titanium ne-titanium alloy, ubuchwepheshe bokugaya impuphu ye-atomization yegesi yempuphu encane yosayizi wezinhlayiya, kanye nethonya lezimpawu zempuphu ekusebenzeni komkhiqizo. Ngenxa yomkhawulo wobuchwepheshe bokugaya eShayina, kunzima ukulungiselela impuphu encane okwamanje, isivuno sempuphu siphansi, futhi okuqukethwe kwe-oxygen nokunye ukungcola kuphezulu. Ngesikhathi senqubo yokusebenzisa, isimo sokuncibilika kwempuphu sithambekele ekungalinganini, okuholela kokuqukethwe okuphezulu kokufakwa kwe-oxide kanye nemikhiqizo exinene emkhiqizweni. Izinkinga eziyinhloko zama-powder e-alloy asekhaya zisezingeni lomkhiqizo kanye nokuqina kweqembu, okuhlanganisa: ① ukuzinza kwezingxenye zempuphu (inani lokufakwa, ukufana kwezingxenye); ② Ukuzinza kokusebenza kwempuphu ngokomzimba (ukusatshalaliswa kosayizi wezinhlayiya, isimo sempuphu, ukugeleza, isilinganiso esikhululekile, njll.); ③ inkinga yokukhiqiza (isivuno esincane sempuphu engxenyeni encane yosayizi wezinhlayiya), njll.

Ukuboniswa Komkhiqizo

Ukwenza izimpushana zegolide ze-HS-MGA
I-HS-MI1-(2)

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